AUSCP SX160/43电脑程控全自动锁线机
AUSCP SX160/43 Digital-controlled Fully Automatic Sewing Machine
产品组成：Product composition
AUSCP SX160/43由分帖机构，翻页机构、输送机构、定位机构、锁线机构 、剪线机构、分本机构、剪线头机构和智能控制系统组成。
AUSCP SX160/43consists of sheet-separation, sheet-turning, transferring, positioning, sewing, thread-cutting, book-separation, threadend-cutting and computer-controlled system. The whole machine is produced in one piece.
机组功能、特点：Unit functions, features
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智能控制：最高速度可达160贴/分钟，彩色触摸屏，全过程监控进贴、输送、多贴、漏贴、锁线、收贴等工作环节，保证锁线质量；
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故障检测：出现缺帖、漏帖、多帖、堵塞、掉帖、缩帖和断线等故障时机器发出报警并停机，同时显示故障。
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具有自动错帖检测功能《选配》；
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存储记忆：可以存储多种不同的锁线程序，可以重复调用；
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自动调版：通过触摸屏设定书帖的尺寸，确认后按下启动按钮，传动系统自动定位输送带，开启翻页器，定位固定马鞍传动链和加速轮，并将出书台的高度调整到位。简单易学，操作快速，转换板快捷，提高生产效率；
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书帖准确定位：锁线马鞍上的书帖通过同步皮带结构的拉规完成精确定位。
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分帖：吹风器和机械手将最底部的书帖与书帖堆分离，叼牙将分离的书帖从料斗中抽取出来；有助于消除书帖表面的刮花现象；
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自动翻页：翻页器装有上下各四个程控真空揭页器装置，可4+4真空揭页，可完成4套页齐脚或高低脚书帖，对套页、散页、无长短边和厚薄不均匀的书帖均可进行自动翻页；对长短边8mm以上的书帖也能够完成翻页；
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书帖输送：翻页后的书帖搭在输送导轨上，由输送链钩推动；经过加速轮送入锁线马鞍，加速轮的转速根据整机运行速度自动调整；
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自动分书剪线：自动分本勾线、剪线装置（将多余的线头剪断至10mm左右便于胶装），无论书本有多少书帖组成，分书器均可按设定一一将其分离。
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平锁与交叉锁：锁线装置由凸轮式的设备单元组成,既降低噪音又延长了凸轮的使用寿命,根据需要可以选择平锁或交叉锁，锁线使用的直针和钩针极短，更加容易插入穿孔针在书帖背脊上所打的针眼，采用精细超短针（¢1.6mm），密针距（19mm）锁线使产品更加平实，且不易漏胶，保证了高质量的锁线效果。
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按需润滑：集中供油润滑系统，油压不足可报警，配有定时定量的润滑装置，开机状态时，通过润滑管道使需要润滑的点获得定时定量的润滑油；
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Intelligent control: the maximum speed of up to 160 / min, color touch screen, monitoring the whole process into paste, transport, multi-paste, paste leak, sewing, stickers and other close working links to ensure the quality of sewing;
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Fault detection: the emergence of the lack of posts, machine alarm when leakage posts, more posts, congestion, out posts, shrink posts and disconnection and other failures and downtime, displaying fault.Fault alarm: Machine automatically stops when fault alarm blares
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Stick with automatic error detection function "optional";
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Memory: It stores sewing programmes for future use.
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Automatic changeover: Use touchscreen to automatically change job size
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Automatic changeover: Automatic changeover via touchscreen. By pressing the START on touchscreen, the convoy belt, sheet-turning gear, chains and wheels move to working position automatically.
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Signature separation: signatures are separated by blower and mechanical arms.
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Automatic Sheet-turning: eight computer-controlled sheet-turning gears
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Signature-transferring: transferring open signatures through guide rail transferred by chain hook into transferring wheel,The speed of transferring wheel is automatically adjusted.
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Book-separation and thread-cutting: Separate books and cut the end of thread to about 10mm. Straight and cross sewing: Needles of diameter（¢1.6mm）with 19mm between each other provides high sewing quality. Sewing gears are cam-controlled. It’s easy to change between straight and cross way of sewing.
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Lubrication: Central lubrication system. Alarming in want of oil. Timing lubrication system.
技术规格:Technical Date
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机械最高速度
Max. mechanical speed
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160贴/分钟
160 cycles/min
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可锁最少帖数
Min signature sewed
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2帖
2Post
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最大幅面尺寸(H x L)
Max. size (H x L)
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430x320mm
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单贴揭页
Available openings
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4+4（1圈）
4 above, 4below +1 lap
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最小幅面尺寸 (H x L)
Min. size (H x L)
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120x75mm
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总功率
Rated power
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5kw
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最多锁线针组
Number of stitch positions
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10组
10 groups
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电压要求
Standard voltage
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380V/ 220V 50Hz三相
400V, 50 Hz, 3 phases
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针间距
Stitch lenght
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19 mm
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空气消耗量（外部供应）
Air consumption (external supply)
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max. 1.0m3/min at 8bar
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线针直径
Needle diameter
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¢1.6 mm
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整机重量
Net weight
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4000Kg
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单贴厚度
Single signature thickness
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0.5~1.5mm
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机械外型尺寸（长 x 宽x 高）
Measures
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2700×1600×1700mm
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L H S
Max. size 320 430 1.5mm
Min. size 75 120 0.5mm
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AUSCP SX160/43
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设备安装平面图：Equipment installation plan
