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锁线机及配页联动系列
书芯加工成型系列
粘丝带机、粘页机系列
包背机、撞脊机系列
分切机系列
进口机系列
数码折页锁线联动机

数码折页锁线联动机

 详情说明

随着数码印刷机的发展,按需快捷印刷,一本书起印,而传统的印后装订设备无法满足市场需求。

东莞市雅思机械设备有限公司最新研发设计,生产制造的数码折页锁线联动机,既能做到一本书也能快速高效完成折页、锁线功能。也可以满足传统印刷的锁线,真正做到一机两用。

产品组成:Product composition

雅思数码折页锁线联动机由一台全自动折页机和一台电脑程控全自动锁线机组成,具体包括:纸台堆积系统,电子飞达系统(即纸张分离系统),输送系统,对折页系统,锁线进给系统,锁线系统,自动化控制系统等组成。

机组功能、特点:Unit functions, features

折页机组:

采用国际最先进的纸张分纸飞达系统,可按页码连续完成一本书的折页及锁线功能,也可以实现批量生产任务;

折页高速度:最高速度可达220米/分钟,进纸可靠,稳定、美观。折辊采用新工艺,抓纸力强、抗锈蚀、粘油墨程度轻;

折页精度高:可安全传输纸张,实现极高的精度和卓越的生产效率;智能控制:电器系统采用微电脑控制,彩色触摸屏,全过程监控进贴、输送、多贴、漏贴、故障检测:出现缺帖、漏帖、多帖、堵塞、掉帖、缩帖等故障时机器发出报警并停机,同时显示故障。

存储记忆:可以存储多种不同的锁线程序,可以重复调用;错张检测系统(选配)。

锁线机组:

高速度高精度:最高速度可达180贴/分钟,整机有一个全密封的凸轮控制箱,控制箱里面装满润滑油,运行平稳,经久耐用,驱动锁线马鞍针组精准工作。锁线马鞍上的书帖通过上下同步皮带结构的拉规完成精确定位。

采用两个同步机械手和四条同步带架夹纸,做双联本下纸和输送更加稳定可靠;智能控制:彩色触摸屏,全过程监控进贴、输送、多贴、漏贴、锁线、收贴等工作环节,保证锁线质量;

故障检测:出现缺帖、漏帖、多帖、堵塞、掉帖、缩帖和断线等故障时机器发出报警并停机,同时显示故障。

具有自动错帖检测功能《选配》;

存储记忆:可以存储多种不同的锁线程序,可以重复调用;自动调版:通过触摸屏设定书帖的尺寸,确认后按下启动按钮,传动系统自动定位输送带,开启翻页器,定位固定马鞍传动链和加速轮,并将出书台的高度调整到位。简单易学,操作快速,转换板快捷,提高生产效率;

分帖:吹风器和机械手将最底部的书帖与书帖堆分离,叼牙将分离的书帖从料斗中抽取出来;有助于消除书帖表面的刮花现象;

自动翻页:翻页器装有上下各四个程控真空揭页器装置,可4+4真空揭页,可完成4套页齐脚或高低脚书帖,对套页、散页、无长短边和厚薄不均匀的书帖均可进行自动翻页;对长短边8mm以上的书帖也能够完成翻页;

书帖输送:翻页后的书帖搭在输送导轨上,由输送链钩推动;经过加速轮送入锁线马鞍,加速轮的转速根据整机运行速度自动调整;

自动分本剪线:自动分本勾线、剪线装置可不拉线精确切割(将多余的线头剪断至10mm左右便于胶装),无论书本有多少书帖组成,分书器均可按设定一一将其分离,避免书脊拉破。

平锁与交叉锁:采用精细超短针(1.6mm),密针距(19mm)锁线使产品更加平实,且不易漏胶,保证了高质量的锁线效果。锁线装置由凸轮式的设备单元组成,既降低噪音又延长了凸轮的使用寿命;根据需要可以选择平锁或交叉锁。

按需润滑:集中供油润滑系统,油压不足可报警,配有定时定量的润滑装置,开机状态时,通过润滑管道使需要润滑的点获得定时定量的润滑油;

With the development of digital presses, on-demand printing, a book from India, and thetraditional postpress equipment can not meet the needs of the market.

Dongguan City IELTS Machinery Co., Ltd. the latest R & D design, manufacturing digital foldinglock line linkage, both to do a book can quickly and efficiently complete the folding, lock linefunction. But also to meet the traditional printing of the lock line, really a dual-use machine.

product composition:

IELTS digital folding, lock line linkage consists of a fully automatic folding machine and acomputer program-controlled automatic lock line machine, including: paper stacking system,electronic feeder system (ie paper separation system), conveyor system , The folding system lockline feed system, lock line system, automatic control system and other components.

Folding unit:
using the most advanced paper sub-paper feeder system, according to page number tocomplete a book of folding and lock line function, you can also achieve mass productiontasks;

folding high speed: the maximum speed of up to 220 m / min, feeding reliable, stable andbeautiful. Folding roller with a new technology, paper grab strong, anti-corrosion, sticky inkdegree of light;

High folding accuracy: safe transmission of paper, to achieve high precision and excellentproduction efficiency;

intelligent control: electrical system using microcomputer control, color touch screen, thewhole process of monitoring into the paste, delivery, more paste, leak paste;fault detection: the emergence of missing posts, leak posts, more posts, plug, out of posts,such as the collapse of the machine when the alarm and stop the machine, while showingfailure.

storage memory: you can store a variety of different lock line procedures can be repeatedcalls.

error detection system (optional).

Lock line unit:

high speed high precision: the maximum speed of up to 180 stickers / minute, the machinehas a fully sealed cam control box, inside the control box filled with lubricants, runningsmoothly, durable, drive lock saddle needle group precision work. Lock the saddle on thesaddle through the upper and lower synchronous belt structure of the pull gauge to completethe precise positioning.

using two synchronous robots and four timing belt clip paper, do double under the paper anddelivery more stable and reliable.

intelligent control: color touch screen, the whole process of monitoring into the paste,delivery, more paste, leak paste, lock line, paste and other work links to ensure the quality ofthe lock line.

fault detection: the emergence of missing posts, leak posts, more posts, blocked, out of posts,posts and broken lines and other failure when the machine alarm and shutdown, whileshowing failure.

with automatic fault detection function "matching".

storage memory: you can store a variety of different lock line procedures can be repeatedcalls.

automatic versioning: through the touch screen to set the size of the signature, confirm andpress the start button, the transmission system automatically positioning the conveyor belt,open the flip device, positioning fixed saddle drive chain and acceleration wheel, and theheight of the book In place. Easy to learn, fast operation, conversion board fast, improveproduction efficiency.

Posts: blowers and manipulators will be the bottom of the signature and the pile of postsseparated, Diao teeth will separate the signature from the hopper out; help to eliminate thesurface of the scratches of the phenomenon.

automatic flip: flip device equipped with up and down the four program-controlled vacuumretractor device can be 4 +4 vacuum off the page, can be completed 4 sets of foot or highand low feet, on the set of pages, Long and short side of the uneven thickness of the lettercan be automatically flip; on the length of 8mm above the signature can also be completedflip.

postal delivery: after the page after the cover on the delivery guide, driven by the conveyorchain hook; after the wheel into the lock wheel saddle, speed up the wheel speed accordingto the machine to automatically adjust the speed.

automatic sub-cut line: automatic sub-hook line, trimming device can not pull the lineprecision cutting (the excess thread cut to 10mm or so easy to glue), no matter how manybooks composition, sub-book can be set by One by one to separate, to avoid the spine of thespine.

flat lock and cross-lock: the use of fine ultra-short needle (1.6mm), stitch (19mm) lockline to make the product more flat, and easy to leak glue to ensure high quality lock lineeffect. The locking device consists of cam-type equipment units that reduce both the noiseand the extended life of the cam; the flat or cross-lock can be selected as needed.

On-demand lubrication: centralized oil lubrication system, the oil pressure can be alarmed,with a regular quantitative lubrication device, boot state, through the lubrication of thepipeline to make the need to lubricate the point of time quantitative quantitative lubricants.

技术规格: Technical Date

 

设备安装平面图:Equipment installation plan

 

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